BA392E SMT Pick & Place Machine
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FEATURES
- Using welded steel frame and also heavy duty high precision Linear Ball Rail system to provide strong, rigid and long life time mechanism.
- Features COGNEX® vision processing and head-mounted for non-contact “Vision on the Fly” alignment. The machine BA392 assures high-precision placement of the full range of SMDs components.
- A Bottom Vision Camera is used for large components up to 150 x 100 mm and devices with alignment features on their bottom side.
- Beside the standard fiducial mark, either square SMD PCB pad or plate-through hole also can be trained as fiducial mark.
- Innovative two-stage conveyor design that handles 600mm board length in each stage, hence supports long PCB of 1.2m total length in automatic production.
- TEFLON made LED nozzle in Autotronik BA392 machine, together with the positive air outputting pressure, is specialized design for LED application. The innovative design of Nozzle ensures the effective landing of sticky LED components.
- Intelligent software allows the easy set up for the complex and repeatable LED programming.
SUMMARY
High Accuracy and high Flexibility for
- 0201 (0.6mmX0.3mm)
- SOIC, PLCC
- BGA, μBGA,CSP
- QFP (up to fine-pitch 0.3mm)
COGNEX® Alignment System “Vision on the Fly”
Smart Feeder System provides Automatic feeder position checking,Automatic component counting, Production data Traceability
Perfect for small volume production
Bottom Vision Alignment System for fine pitch QFP & BGA
Built in Camera System with Auto Smart Fiducial Mark Learning
Unique Dual Stage conveyor for 1.2m LED board application
Dispenser System (option)
Universal CAD Conversion
Windows XP Software
SPECIFICATION
| Number of Heads (Vision on the Fly) : | 1 / 2 |
| Placement rate : |
392E1: 4500 cph(under the optimum condition), 4000 cph(IPC9850 Chip 1608) 392E2: 6400 cph(under the optimum condition), 5500 cph(IPC9850 Chip 1608) |
| Feeder capacity (8 mm) without conveyor : | up to 160 Tape Feeders |
| Feeder capacity (8 mm) with conveyor : | up to 96 Tape Feeder |
| IC Tray capacity : |
up to 4 Waffle Trays up to 10 Waffle tray with TH-14 Tray Handler (option) |
| Component Size : |
Handled by head camera :- Smallest: 0.6 x 0.3 mm - Largest: 16 x 14 mmHandled by fixed Bottom Vision Camera :- Smallest: 0.4 x 0.2 mm (option) - Largest: 150 x 100 mm (option) |
| Resolution : |
X / Y axis 0.005 mm Servo Motor Z axis 0.02 mm Servo Motor |
| Rotation : | 0 to 360° (0.045°/step) Servo Motor |
| Placement Accuracy : |
+/-0.05mm ( Chip components) +/-0.03mm (QFP , uBGA) |
| X-Y Repeatability : | +/- 0.01 mm |
| Placement area w/o conveyor : |
Max. 600 x 350 mm without Waffle Trays Max. 600 x 330 mm with 1 Waffle Tray Max. 600 x 190 mm with 2 Waffle Trays |
| Placement area w/ conveyor : |
Max. 650 x 315 mm without Waffle Trays Max. 650 x 300 mm with 1 Waffle Tray Max. 650 x 160 mm with 2 Waffle Trays |
| Programming : | Direct input, Vision teach-in, CAD Access (Option) |
| Component Sense : | Vision detection |
| Machine Size: | 1190 x 1180 x 1730 mm (W x D x H) |
| Weight : | 740kg |
| Power : | 220 V / AC, 2400 W |
| Pressure : | 75 psi (5.5 bar), 200L/min |
* We reserve the right to make changes without notice.
DETAILS
Strong and rigid mechanical designBA392 using welded steel frame and also heavy duty high precision Linear Ball Rail system to provide strong, rigid and long life time mechanism. 
COGNEX® Alignment System "Vision on the Fly"The BA392 features COGNEX® vision processing and head-mounted for non-contact “Vision on the Fly” alignment. The machine BA392 assures high-precision placement of the full range of SMDs, from the smallest 0201 devices through CSPs, μBGAs, flip-chips, ultra-finepitch QFPs (0.3mm fine pitch), even odd-form components. 
Bottom Vision Alignment System (Option)A Bottom Vision Camera is used for large components up to 150 x 100 mm and devices with alignment features on their bottom side. 
Smart Fiducial SystemBesides the standard fiducial mark, either square SMD PCB pad or plate-through hole also can be trained as fiducial mark.
1.2m PCB handling
Unique Dual Stage conveyor for 1.2m LED board applicationInnovative two-stage conveyor design that handles 600mm board length in each stage, hence supports long PCB of 1.2m total length in automatic production. 
TEFLON LED NozzleTEFLON made LED nozzle in Autotronik BA392 machine, together with the positive air outputting pressure, is specialized design for LED application. The innovative design of Nozzle ensures the effective landing of sticky LED components. 
Powerful Windows®-Based Control SoftwareIntelligent software allows the easy set up for the complex and repeatable LED programming.
Diversity of accessories
Auto Tape Feeder (KFTA)The innovative design of KFTA feeder bases and mounting hardware allows almost limitless flexibility in feeder combinations and arrangement schemes, as almost every feeder can be ordered, loaded, programmed and mounted independently. KFTAs are available from 8 mm up to 72 mm tape width. 
Universal IC Tube FeederKFTB universal tube feeder are using vibration driven technique. It is able to handle IC-Sticks with max.50 mm width.
* KFTB-2V
* KFTB-4V 
Conveyor System as optionThe already included conveyor system with SMEMA Interface and motor-driven-width-control speeds up the handling of PCB and in-line production. 
Dispenser system available as optionOptional stand alone dispenser head for adhesive & solder paste dispensing. Perfect for quick, small volume production without making stencil. 
IC Tray HolderThe TS-1 provides adjustability for wide variety of smaller matrix tray and waffle pack combinations and can easily be modified for custom tray configurations. 
Universal CAD ConversionBeside the direct input of data by teach-in camera, an optional CAD conversion program for directly transfer of CAD generated pick and place data is available. 
Vision InspectionWith the built-in software, the camera can automatically move and display the image in the computer screen, user can manually check the printing accuracy of solder paste, quality of the soldering, accuracy of component placement, etc. 
Remote Service KitOptional Remote Service Kit allows a remote access to machine by Internet, so that programming, calibration and service can be done by our worldwide remote service center. 
Buffering NozzleThe spring buffering design of Nozzle adjust the placement pressure for different heights of components automatically.
MES functions(Option)MES functions, which can achieve intelligent scheduling of production plans, real-time collection of production data, tracking of process flows, quality monitoring and management of equipment status. Through these functions, user can grasp the production status of the workshop in real time, optimize resource allocation, reduce production costs, response speed and product consistency improved.
CT30(Option)CT30 combines with the higher performance of an LCR meter, it can be compared with higher-level LCR measuring instruments in terms of accuracy, range and speed.
Video demo
Production features for BA392E2
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