BA385E SMT Pick & Place Machine
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FEATURES
- High Accuracy, High Flexibility for 0201, SOIC, PLCC, µBGA, CSP, as well as QFP, up to fine-pitch 0.3mm
- Up to 8 000 cph.
- Vision On the Fly Alignment System.
- Bottom Vision Alignment System for fine pitch QFP & µBGA.
- Built in camera system with Auto Smart Fiducial Mark Learning.
- Smart Feeder ID system provide fast set up and easy programming.
- Windows XP Software and Universal CAD Conversion.
- Suitable for small volume production.
SUMMARY
Most Affordable, Most Precise, Full-Vision Placement System
The Autotronik BS-384 provides the versatility, precision, and increased capacity needed for today's most challenging front-end surface mount prototyping, product development, and pilot-production applications. Cognex® vision processing and head-mounted vision cameras allow non-contact, "on-the-fly" alignment of a wide range of standard and odd-form SMDs, from the smallest 0201 devices through CSPs, μBGAs, flip-chips and other components up to 16 mm x 14 mm, including 0.5 mm (20 mil) fine-pitch QFPs. A bottom vision station is used for larger components up to 38 mm x 38 mm. Even fully-loaded with a whopping expanded capacity for up to 128 Smart Tape Feeders, the BS-384 can still handle PCBs up to 14.5" x 13.4".
Capacity for Up to Four 32-Port Smart Feeder Bases
Autotronik Smart Feeder Bases can be mounted on all four sides of the BS-384 and each can be loaded with up to 32 Smart 8 mm Tape Feeders. In this arrangement, 14.5" x 13.4" (370 mm x 340 mm) of payload area can be shared by PCBs and waffle trays. Placement area increases to a generous 17.1" x 13.4" (435 mm x 340 mm) with feeder bases mounted on only the front and rear of the system. Click here for feeder arrangements.
Full Catalog of Smart Feeders and Accessories
To go along with the BS-384's large payload capacity, Autotronik offers a full catalog of feeders and accessories to accommodate virtually any type of SMD component packaging, highlighted by our precision tape and stick/tube feeders which utilize our exclusive "Smart Feeder" communication and control technology. The innovative design of our feeder bases and mounting hardware allows almost limitless flexibility in feeder combinations and arrangement schemes, as almost every feeder can be ordered, loaded, programmed and mounted independently. When loading or changing feeders, operators are not forced to remove banks or cassettes of multiple feeders. For additional information on our feeder portfolio, visit our Autotronik Smart Tape Feeder and Smart Stick Feeder Pages.
Optional Dispensing Capability Adds Another Dimension of Flexibility
An additional micro-dispensing head, mounted in tandem with the placement head, can be used to apply solder paste and adhesives. Fully-integrated with the BS-300 Series Pick and Place Control Software, the dispensing system allows application of precise solder paste volumes and patterns, and bypasses the need for costly and time-consuming stencil production when trying to meet your time-to-market window. We offer both our patented ATP Digital Dispensing which can apply solder paste and adhesives at dot sizes down to 0.15 mm diameter and a conventional time-pressure dispense system.
SPECIFICATION
| Number of Heads(Vision on the Fly): | 1 / 2 |
| Placement rate: |
BA385E1: 4000 CPH(under the optimum condition), 3400 CPH (IPC 9850) BA385E2: 8000 CPH (under the optimum condition), 5500 CP/H (IPC 9850) |
| Feeder capacity (8 mm) without conveyor: | up to 128 Tape Feeders |
| Feeder capacity (8 mm) with conveyor: | up to 64 Tape Feeders |
| IC Tray capacity: | up to 2 Waffle Trays |
| Component Sense: | Vision detection |
| Component Size |
Handled by head camera:- Smallest: 0.6 x 0.3mm - Largest: 16 x 14 mmHandled by fixed Bottom Vision Camera:- Smallest: 0.4 x 0.2 mm (option) - Largest: 150 x 100 mm (option) |
| Resolution: |
X / Y axis 0.005 mm Servo Motor Z axis 0.02 mm Servo Motor |
| Rotation: | 0 to 360° (0,09°/step) Servo Motor |
| Placement Accuracy: |
+/-0.05mm ( Chip components) +/-0.03mm (QFP , uBGA) |
| X-Y Repeatability: | +/- 0.01 mm |
| Placement Area: |
Placement area without conveyor:Max. 435 x 430 mm without Waffle Trays Max. 435 x 270 mm with 1 Waffle Tray Max. 435 x 130 mm with 2 Waffle Trays Placement area with conveyor:Max. 435 x 460 mm without Waffle Trays Max. 435 x 310 mm with 1 Waffle Tray |
| Programming:: | Direct input, Vision teach-in, CAD Access (Option) |
| Weight: | 690 kg |
| Power: |
220 V / AC BA385E1: 2400W BA385E2: 2400W |
| Pressure: | 75 psi (5.5 bar), 200 L/min |
| Machine Size: | 1400 x 990 x 1700 mm (W x D x H) |
* We reserve the right to make changes without notice.
Features & Optional Accessories
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| Exceptional Placement Area and Feeder Capacity | Head-Mounted Vision Camera for “On-the-Fly” Alignment | Bottom Vision Camera for Fine-Pitch QFPs, μBGAs, CSPs (with BV38, option) |
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| Optional Dispense Head Applies 6 mil Dot | High-Precision Ball-Screw X-Y Drive Mechanism | Powerful Windows®-based control software |
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| Automatic datum point recognition of PCBs, which is particularly useful when combined with the inline conveyor system |
Video demo
Production features for BA385E
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